Many bobblehead lovers are curious as to how custom bobblehead is produced and why it usually takes weeks to produce one. At a high level, you can find four steps involving in making a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Prior to getting into information of each step, it is actually worth mentioning how the process described is perfect for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This task needs a mastery of hand sculpting skills. It is almost always carried out by skillful artists, who normally have numerous years of experience doing hand sculpting according to provided photos or reference objects. It may take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while for a less experienced artist it might take a lot more than a day or two. After the initial sculpting is completed, the individual will get the chance to review its photos. Making changes is pretty simple and quick at this stage. On the other hand, it will be more expensive to request a change in a later stage since the whole sculpture has to be rebuilt. Therefore, a consumer should look at the initial sculpture carefully as soon as the bobblehead maker is seeking comments. Should you be not sure, you must request more photos or demand clarification. By doing that, you could take more time upfront, but furthermore you will minimize the chance of needing to offer the bobblehead reworked later and getting to pay more. Also, the customer must be aware which a custom bobblehead doll is generated based upon submitted photos instead of a live person. Therefore, the expectation must be set properly about the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure during which the first sculpture in the previous process will be utilized as basics to construct the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel will likely be applied to the surface of the initial sculpture. A soft silicone coating which will take the contour from the sports bobbleheads is going to be formed when the gel dries. Then, a plaster coating will be applied on the surface of the silicone coating. The plaster coating may become a hardened cast right after the drying process. Subsequently, the first sculpture will be removed from the silicone coating. Once the preparation work is done, melted resin will be injected to the emptied silicone coating to produce the bobblehead. Ever since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin inside the desired shape before it can be solidified. Once the resin becomes solid, it will likely be removed by opening the plaster and peeling away from the silicone coating. By now, a raw bobblehead doll has been created.
3. Polishing (anyone to three working days)
A raw bobblehead is not ready to be painted. It offers grease on its surface that must be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process can result in poor painting afterwards. Polishing a bobblehead doll also demands a decent level of craftsmanship. Because its shape and curvature will vary from a single to another one, this technique still should not be standardized and automated. In addition to taking off the grease and smoothing the outer lining, refining the raw bobblehead details manually may be necessary. As a result of tolerances stemming through the molding process, deviation from the initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead following the initial polishing, and this process might need to be reiterated. Should it be determined the defects cannot be fixed, the whole raw bobblehead must be scrapped.
4. Painting (a person to three working days)
Painting is not as basic as it seems to be. The first step would be to blend base colors to create colors the consumers desire. The standard of the blended colors is vital, as it has a large impact on the aesthetic part of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the desired colors with high quality for wedding cake toppers are often very time-consuming. Secondly, painting is done utilizing the painting brush manually, due to the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on their own clothing. In such cases, the painting artists will be required to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are applied to a bobblehead doll for its head and the entire body, it could be assembled through a spring with glue on ends. Obviously, using the spring is the reason why the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading these has received a better understanding of the basic procedure of making a custom bobblehead doll. Having a better comprehension of this process, a consumer can better plan his or her next buying a custom bobblehead doll.